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Jeep xj lift kit | Rustys off Road

Brake Lines, Track Bars, and More

Jeep xj lift kit |Rustys off RoadBrake Lines, Track Bars, and More
jeep cherokee xj lift kit
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Essential Modifications After Installing a Jeep XJ Lift Kit

Lifting a Jeep XJ is one of the best ways to open up off-road potential, but the job doesn’t stop once the springs and shocks are bolted in. Installing a Jeep XJ lift kit changes the suspension geometry, steering, and even how other components line up. To keep things safe and dialed in, you’ll need to think about several supporting modifications. Skipping them can lead to poor handling, uneven tire wear, or worse—failure on the trail.

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RustysOffroad

Rusty's Off-Road is a leader in the 4X4 industry with our innovative line of Jeep specific products. We have over 30 years of hands on experience in the off-road vehicle industry giving us the knowledge that few of our competitors have. We proudly back our products as 'Trail Tested Tough.' Each of our parts go through extensive prototype testing on the trails, allowing us to improve and strengthen our designs so we release only the highest quality products.

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Jeep wrangler suspension parts diagram

Brake Line Adjustments

Brake lines are often overlooked after a lift, but they’re crucial. The higher your Jeep sits, the more your suspension cycles. Stock brake lines don’t always have the flex to handle that added travel. If you keep them too short, they’ll stretch, crack, or even snap when the axle flexes. The fix is simple: install extended brake lines or relocation brackets. This gives your calipers enough slack while still keeping the lines out of harm’s way. Think of it as cheap insurance against losing stopping power in the middle of a climb.


Track Bar Upgrades

Once you’ve lifted your rig, the front axle may not sit perfectly centered anymore. That’s where the track bar comes in. It controls side-to-side axle movement, and a taller ride height throws off its angle. An adjustable track bar corrects this, pulling the axle back in line. Without it, your tires won’t sit evenly under the fenders, and steering can feel twitchy. Many off-roaders go for heavy-duty versions that also hold up better under trail abuse. It’s one of those mods that make your lifted Jeep feel factory-stable again.


Steering Geometry and Control Arms

Bump steer and poor handling are common headaches after a lift. If your Jeep feels like it’s wandering, the steering geometry is likely out of whack. Replacing stock control arms with stronger, properly angled versions restores smoother articulation. This is where a Jeep XJ long arm kit often comes into play. Longer arms flatten the suspension angle, which reduces binding and improves ride comfort. You’ll also notice the difference when crawling over rocks—less jerking and more predictable movement.


Driveshaft and Transfer Case Considerations

Raising your Cherokee changes driveshaft angles, which can cause vibrations at highway speeds. If you ignore them, those vibes will chew up your U-joints and transfer case. The solution? A slip yoke eliminator kit paired with a double cardan driveshaft. This setup keeps things smooth even at steep lift heights. For mild lifts, transfer case drop kits can sometimes do the trick, but the long-term fix is always an SYE and new shaft.


Fender Clearance and Tire Fitment

One of the main reasons people lift their XJ is to clear larger tires. But taller tires don’t just rub on the suspension—they hit the body too. That’s where Jeep XJ fender flares make a difference. They create room for bigger tires while giving your rig a cleaner, more aggressive look. Cutting the fenders and adding high-clearance flares is a tried-and-true method among seasoned Jeepers. It also keeps you legal in many areas since flares cover more of the tire tread.


Alignment and Axle Shims

A Jeep Cherokee XJ lift kit doesn’t just lift—it changes caster and pinion angles. Without correction, you’ll end up with odd tire wear or that dreaded “death wobble.” Getting a professional alignment is non-negotiable. In some cases, you’ll also need axle shims or adjustable control arms to fine-tune the setup. Taking the time to dial these in makes the Jeep safer and far more enjoyable to drive both on and off the road.


Final Thoughts

Installing a lift kit is only half the battle. The supporting mods—brake lines, track bars, control arms, driveshaft adjustments, and fender flares—are what transform a lifted Jeep from a driveway project into a reliable off-road machine. Each component works together to protect your investment and make the Jeep perform the way it should. Skipping them might save time now, but it’ll cost more later when parts fail. If you want your XJ to ride smooth, flex hard, and stay trail-ready, these upgrades are essential.

Rustys off Road
Our in-house manufacturing and R & D keeps our products on the cutting edge.

Rusty's Off-Road is a leader in the 4X4 industry with our innovative line of Jeep specific products. Our in-house manufacturing and R & D keeps our products on the cutting edge. With our in house manufacturing we are able to control cost and sell retail at wholesale cost without sacrificing quality.

We have over 48 years of hands on experience in the off-road vehicle industry giving us the knowledge that few of our competitors have. Rusty's has grown from a small business serving a regional market to a worldwide company. We have grown from a small 2 bay shop to an ever growing 65,000 square foot building. Yes, we too started off with torches and big hammers but today it's high-tech measuring devises, precision machining centers, lasers, robots and a group of very dedicated employees to produce what we think are the very best in off road products.

We proudly back our products as 'Trail Tested Tough.' Each of our parts go through extensive prototype testing on the trails, allowing us to improve and strengthen our designs so we release only the highest quality products. Moab, Rubicon, Tellico, Wind Rock, and Jeep Jamboree events around the country have been regular stomping grounds for the Rusty's Off Road Testing Crew over the years. Many parts have been run and tested in some of the most grueling off road races and rallies and with this abuse and testing you can be assured you will be getting the very best part built.

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